Manufacturing equipment downtime, inefficient production processes, and incomplete asset data are some of the major hurdles that production managers and plant owners encounter in their daily operations. To address these issues, many businesses are now turning to CMMS solutions tailored specifically to their maintenance needs.
However, companies need to evaluate the extent of their maintenance problems before selecting CMMS software. A careful assessment of the maintenance challenges can help them determine the most suitable CMMS solution that meets their requirements and budget, while also delivering a positive ROI.
How does a CMMS Solves Maintenance Issues In Manufacturing?
A Computerised Maintenance Management System (CMMS) is an indispensable tool for asset-intensive businesses seeking to optimize their maintenance operations. It enables these organizations to plan, track, analyze, and improve their maintenance processes, reducing costs and extending the useful life of production-critical assets. This is especially critical for industries such as manufacturing, oil and gas, and others that rely heavily on equipment and assets to deliver their services.
For manufacturing companies managing an entire plant or production line, paper-based methods or spreadsheets can quickly become unwieldy and error-prone. Without a dedicated manufacturing maintenance software like a CMMS, unplanned equipment downtime can cause significant losses in production and revenue. Fortunately, a CMMS can help manufacturers eliminate such challenges and boost their operational efficiency by streamlining and automating maintenance processes, leading to improved asset performance and better resource management.
Reasons CMMS Software Is Important for the Manufacturing Industry
1. Minimizing Sudden Asset Breakdown
The consequences of an abrupt equipment failure can be highly hazardous to a business. In addition to rendering assets becoming nonfunctional, it can trigger mounting maintenance costs and significantly hinder organizational productivity and workflow, thereby slowing down production rates.
However, implementing CMMS software can alleviate these issues by facilitating the scheduling of maintenance tasks, tracking of assets, and effective planning of maintenance activities.
2. Schedule Preventive Maintenance
Performing maintenance on schedule is crucial to prevent sudden equipment failure. This is where preventive maintenance, a key feature of CMMS software, comes into play.
Preventive maintenance is a maintenance program that aims to prevent sudden equipment failure and reduce maintenance costs. Many maintenance managers and professionals rely on preventive maintenance software to achieve these benefits in their operations.
3. Automate Maintenance
Manufacturing-based organizations possess a plethora of assets, making it difficult and intricate to keep track of which assets have undergone maintenance and which ones have not. Therefore, manufacturing organizations must leverage the benefits of CMMS software.
With CMMS software, scheduling maintenance becomes effortless, as the software keeps a record of all maintenance activities and notifies you of upcoming maintenance tasks. This ensures that maintenance is conducted on time, reducing the risk of equipment failure and maximizing the lifespan of assets.
4. Record Equipment Performance in Real-Time
CMMS software for Manufacturing enables maintenance teams to efficiently manage work orders by tracking, reviewing, and prioritizing them in real time. Engineers, technicians, and operators can use this feature to ensure their team is on track and to oversee the progress of maintenance tasks. They can also submit maintenance and repair requests, along with notes and documentation. The status of equipment can be updated, and jobs can be marked as complete, all within the CMMS platform.
In addition to managing current work orders, CMMS software can also store data for future reporting and analysis. The system can house valuable information such as repair histories, user manuals, operational checklists, and documentation. By accessing this information, maintenance teams can gain insight into past performance and trends, which can help them identify potential issues early and improve their maintenance processes over time. Ultimately, this can result in greater efficiency, increased equipment uptime, and reduced maintenance costs for businesses.
5. Retrieve Manufacturing Data Anytime
CMMS software is a cloud-based solution that offers unparalleled convenience to laborers and technicians as they can access asset data from anywhere, without being confined to the work environment. They can use smart devices such as mobile phones or laptops to edit or update asset information, anytime, and anywhere. This enables workers to promptly update the status of tasks, allowing laborers to work accordingly.
The software’s ability to provide real-time updates ensures a smooth workflow, enabling organizations to track assets and workers’ performance efficiently. It allows managers to monitor the movement of assets and identify any inefficiencies in the workflow, enabling them to make necessary adjustments to maximize productivity.
Frequently Asked Questions (FAQs)
1. Which industry can use CMMS software?
CMMS software is a versatile tool that finds widespread usage across multiple industries, including oil & gas, construction, manufacturing, automotive, transportation, healthcare, hospitality, and facility management.
2. What is the reason that manufacturers use CMMS software?
A CMMS minimizes considerable material losses and optimizes asset maintenance. CMMS software prevents production failures by maintaining all assets in good working order.